Description

The Blood Collection Needle Assembly Machine Production Line is engineered for the automated assembly of pen-type blood collection needles. This advanced system provides easy and safe operation with individual PLC and HMI control, requiring only 3-4 workers to operate the entire line efficiently. Compared to other manufacturers, our assembly machine boasts a smaller overall dimension, enhanced stability, intelligent running, lower fault rates, and reduced maintenance costs.

Application

Designed specifically for the production of pen-type blood collection needles.

Production Procedures

1. Needle holder loading: Handles the needle holder via a vibrator, placing it on the tooling strip.
2. Needle loading: Loads the needle onto the thimble, lifting and positioning it into the needle seat.
3. Gluing: Utilizes a Japanese Panasonic servo motor to dispense glue accurately.
4. Drying: Dries the glue in a temperature-controlled tunnel.
5. Detection of pinhole clogging: Checks for blockages using air pressure.
6. Detection of needle burrs: Employs CCD detection to identify and remove burrs.
7. Waste removal: Comprehensive removal of waste products.
8. Long-needle protecting cover loading: Loads and presses the protective cover.
9. Needle reversal: Rotates the needle 180 degrees for siliconization.
10. Soft protecting cover loading and pressing: Loads and presses the rubber cover onto the needle.
11. Short-needle protecting cover loading and pressing: Loads and presses the short needle cover.
12. Finished product: Completes the cycle with the finished product.

Working Station Descriptions

Detailed descriptions of each working station, from needle holder feeding to short-needle cover pressing, ensuring precision and efficiency at every step.

Blood Collection Needle Assembly Machine Advantages

1. High Capacity: Produces up to 12,000 pieces per hour.
2. High Automation: Optimized process requiring only 3-4 skilled operators.
3. Top-Level Detection Devices: Ensures high-quality output using brands like Germany Lenuze and OMRON.
4. Intelligent Operation System: Humanized design with PLC and HMI control.
5. Servo Motor Control: Ensures precise and smooth movement.
6. Alarm Devices: Alerts for failures, material jams, low air pressure, and silicone oil shortages.
7. Top Brand Components: Ensures stability and long-term usage.
8. High-Quality Structure: Durable and easy to clean, meeting GMP standards.
9. Customizable: Options for additional detection features.

Feature and Advantages:

1. High Capacity: Efficiently produces 12,000 units per hour.
2. Automation: Minimizes manual intervention with an optimized process.
3. Top-Quality Detection: Uses high-end detection devices for quality assurance.
4. User-Friendly: Easy operation with a humanized design.
5. Precision Control: Servo motor control for key parts ensures accuracy.
6. Safety Alerts: Equipped with alarm systems for various issues.
7. Durable Construction: High-quality steel and stainless steel components.
8. Customizable: Options for additional detection features.